(HiFeed Mini & Midi) HIGH FEED MILLING CUTTERS Facing Shoulder Contour Channel Ramp Corkscrew Plunging Pocketing Coolant INDEXABLE END MILLS CYLINDRICAL SHANK WELDON SHANK WITH CYLINDRICAL OR WITH WELDON* SHANKS FACE MILLS FORMERLY AND HI-FEED MODULAR MILLS MODULAR END MILLS INSERTS .4 INDEXES PART # DCX DC LUX LPR OAL Z(1) REEQ(2) DCON RPMX(3)APMX END MILLS USING UNLU0402 INSERTS 1TG1B-03007R7R01 0.312 0.150 0.62 0.75 3.25 1 0.035 0.312 .64 0.020 1TG1B-03007R8R01 0.375 0.207 0.62 0.75 4.00 1 0.035 0.375 .75 0.020 1TG1B-04007R9R01 0.438 0.266 0.62 0.75 4.00 2 0.035 0.438 .85 0.020 1TG1B-05007S4R01 0.500 0.327 0.62 0.75 4.50 3 0.035 0.500 .9 0.020 1TG1B-06010S6R01 0.625 0.450 0.98 1.00 6.00 4 0.035 0.625 .7 0.020 1TG1B-07010S7R01 0.750 0.575 0.98 1.00 7.50 4 0.035 0.750 1.1 0.020 1TG1B-08010S8R01 0.875 0.700 0.98 1.00 7.50 5 0.035 0.875 1 0.020 1TG1B-10010S1R01 1.000 0.824 0.98 1.00 8.00 6 0.035 1.000 .85 0.020 END MILLS USING UNLU0603 INSERTS 1TG1F-06015S6R01 0.625 0.365 1.26 1.40 4.00 2 0.060 0.625 1.5 0.028 1TG1F-06015ULR01 0.625 0.365 1.26 1.40 4.00 2 0.060 15.50mm 1.5 0.028 1TG1F-07017UMR01 0.750 0.476 1.50 1.66 5.00 3 0.060 18.50mm 1.4 0.032 1TG1F-07017UMR02 0.750 0.476 1.50 1.66 6.25 3 0.060 18.50mm 1.4 0.032 1TG1F-07022S7R01 0.750 0.476 2.00 2.17 5.00 3 0.060 0.750 1.4 0.032 1TG1F-07032S7R01 0.750 0.476 3.00 3.15 6.23 3 0.060 0.750 1.4 0.032 1TG1F-08019S7R01 0.875 0.573 1.82 1.93 7.75 3 0.060 0.750 1.1 0.043 1TG1F-08019UNR01 0.875 0.573 1.75 1.93 7.75 3 0.060 21.50mm 1.1 0.043 1TG1F-10022S1R01 1.000 0.696 2.00 2.17 10.00 4 0.060 1.000 .8 0.043 1TG1F-10022T5R01 1.000 0.696 2.00 2.16 7.00 4 0.060 25.00mm .8 0.043 1TG1F-10022T5R02 1.000 0.696 2.00 2.16 10.00 4 0.060 25.00mm .8 0.043 1TG1F-10032S1R01 1.000 0.696 2.00 3.17 7.00 4 0.060 1.000 .8 0.043 1TG1F-1203281R01* 1.250 0.946 3.00 3.17 5.50 5 0.060 1.250 .6 0.043 1TG1F-12050E2R01* 1.250 0.946 4.75 4.92 8.00 5 0.060 1.250 .6 0.043 1TG1F-15015E2R01* 1.500 1.196 2.88 3.00 6.00 6 0.060 1.250 .5 0.043 END MILLS USING UNLU0904 INSERTS 1TG1G-10019S1R03 1.000 0.594 1.80 1.97 7.00 3 0.094 1.000 3 0.060 1TG1G-10020S1R03 1.000 0.594 1.83 2.00 10.00 3 0.094 1.000 3 0.060 1TG1G-12027E2R03* 1.250 0.841 2.57 2.75 5.75 3 0.094 1.250 2 0.060 1TG1G-12027E2R04* 1.250 0.841 2.57 2.75 5.75 4 0.094 1.250 2 0.060 1TG1G-12047E2R03* 1.250 0.841 4.57 4.75 7.75 3 0.094 1.250 2 0.060 1TG1G-15016E2R04* 1.500 1.090 1.45 1.69 6.00 4 0.094 1.250 1.5 0.060 1TG1G-15016E2R05* 1.500 1.090 1.45 1.69 6.00 5 0.094 1.250 1.5 0.060 END MILLS USING UNLU1105 INSERTS 1TG1J-12025E2R01* 1.250 0.650 2.20 2.50 5.50 2 0.120 1.250 .48 0.078 1TG1J-12030E2R01* 1.250 0.650 2.70 3.00 6.00 3 0.120 1.250 .48 0.078 1TG1J-15016E2R01* 1.500 0.900 1.60 1.69 6.00 3 0.120 1.250 .54 0.078 * Weldon shank (1) Z = Effective teeth (2) REEQ = Program radius equivalent (3) RPMX = Max. ramp angle PART # DCX DC OAL Z(1) REEQ(2) DCON KWW RPMX(3) APMX CUTTERS USING UNLU0603 INSERTS TG1F-20R01 2.000 1.696 1.97 7 0.060 0.750 0.31 .5 0.043 CUTTERS USING UNLU0904 INSERTS TG1G-20R01 2.000 1.593 1.97 7 0.094 0.750 0.31 1 0.060 TG2G-20R01 2.000 1.593 1.97 6 0.094 0.750 0.31 1 0.060 TG1G-25R01 2.500 2.090 1.97 8 0.094 0.750 0.31 .8 0.060 TG1G-30R01 3.000 2.566 1.75 9 0.094 1.000 0.38 .6 0.060 TG2G-30R01 3.000 2.566 1.75 7 0.094 1.000 0.38 .6 0.060 CUTTERS USING UNLU1105 INSERTS TG1J-20R01 2.000 1.384 1.970 5 0.120 0.750 0.31 .5 0.078 TG2J-20R01 2.000 1.384 1.970 4 0.120 0.750 0.31 .5 0.078 TG1J-25R01 2.500 1.884 1.970 6 0.120 0.750 0.31 .45 0.078 TG2J-25R01 2.500 1.884 1.970 5 0.120 0.750 0.31 .45 0.078 TG1J-30R01 3.000 2.384 1.750 7 0.120 1.000 0.38 .35 0.078 TG2J-30R01 3.000 2.384 1.750 6 0.120 1.000 0.38 .35 0.078 TG1J-40R01 4.000 3.384 2.375 7 0.120 1.000 0.38 .3 0.078 TG2J-40R01 4.000 3.384 2.375 6 0.120 1.000 0.38 .3 0.078 (1) Z = No. of teeth (2) REEQ = Program radius equivalent (3) RPMX = Max. ramp angle SERIES PART # DCX DC LF Z(1) REEQ(2) DHUB CCMS(4) RPMX(3) APMX 04 1TG1B-03006T6R01 0.394 0.224 0.63 2 0.035 0.37 T06 .91 0.020 1TG1B-04006T6R01 0.438 0.266 0.63 2 0.035 0.37 T06 .88 0.020 1TG1B-05006T8R01 0.500 0.327 0.65 3 0.035 0.49 T08 1 0.020 1TG1B-06008TRR01 0.625 0.450 0.80 4 0.035 0.61 T10 .7 0.020 1TG1B-07010TSR01 0.750 0.575 1.00 4 0.035 0.73 T12 1.25 0.020 1TG1B-08010TSR01 0.875 0.700 1.00 5 0.035 0.73 T12 1 0.020 1TG1B-10012TUR01 1.000 0.824 1.25 6 0.035 0.95 T15 .85 0.020 06 1TG1F-06008TRR01 0.625 0.365 0.83 2 0.060 0.60 T10 1.5 0.028 1TG1F-07010TSR01 0.750 0.476 1.02 3 0.060 0.72 T12 1.4 0.028 1TG1F-10012TUR01 1.000 0.706 1.26 4 0.060 0.95 T15 .8 0.043 (1) Z = No. of teeth (2) REEQ = Program radius equivalent (3) RPMX = Max. ramp angle (4) CCMS = Connection code SERIES PART # DCX DC LF Z(1) REEQ(2) DHUB CCMS(4) RPMX(3) APMX 04 1TG1B-03006X4R01 0.394 0.224 0.67 2 0.035 0.38 M06 .9 0.020 1TG1B-04006X4R01 0.438 0.266 0.67 2 0.035 0.41 M06 .8 0.020 1TG1B-05006X4R01 0.500 0.327 0.67 3 0.035 0.47 M06 1 0.020 1TG1B-06009X5R01 0.625 0.450 0.98 4 0.035 0.50 M08 .7 0.020 1TG1B-07011X6R01 0.750 0.575 1.18 4 0.035 0.70 M10 1.25 0.020 1TG1B-08011X6R01 0.875 0.700 1.18 5 0.035 0.70 M10 1 0.020 1TG1B-10013X7R01 1.000 0.824 1.37 6 0.035 0.82 M12 .85 0.020 1TG1B-12015X8R01 1.250 1.074 1.57 8 0.035 1.13 M16 .64 0.020 06 1TG1F-06010X5R01 0.625 0.365 0.98 2 0.060 0.51 M08 1.5 0.028 1TG1F-07011X6R01 0.750 0.476 1.18 3 0.060 0.51 M10 1.4 0.032 1TG1F-10013X7R01 1.000 0.696 1.37 4 0.060 0.82 M12 .8 0.043 1TG1F-12015X8R01 1.250 0.946 1.57 5 0.060 1.14 M16 .6 0.043 1TG1F-15015X8R10 1.500 1.196 1.57 6 0.060 1.14 M16 .8 0.043 1TG1F-15017X9R01 1.500 1.196 1.75 6 0.060 1.42 M20 .8 0.043 09 1TG1G-10015X7R03 1.000 0.594 1.57 3 0.094 0.82 M12 3 0.060 1TG1G-12015X8R04 1.250 0.841 1.57 4 0.094 1.13 M16 2 0.060 1TG1G-15015X9R10 1.500 1.090 1.57 5 0.094 1.42 M20 1.5 0.060 11 1TG1J-12015X8R01 1.250 0.650 1.57 2 0.120 1.13 M16 .48 0.078 1TG1J-15015X8R01 1.500 0.900 1.57 3 0.120 1.13 M16 .54 0.078 1TG1J-15015X9R01 1.500 0.900 1.57 3 0.120 1.42 M20 .54 0.078 SCREW SERIES INSERT SCREW DRIVER DR. HANDLE 04 SM18-041-00 DS-TP06S --- 06 SM25-075-00 DS-T08W --- 09 SM35-088-10 DS-T106B DS-A00T 11 SM50-127-10 DS-T206B DS-A00T SERIES PART # APPLICATION REEQ Program Radius Equivalent INSL W1 S1 04 UNLU0402M0TR Multi-Purpose .035 .236 .165 .098 UNLU0402M0TR-ML Precision .035 .236 .165 .098 06 UNLU0603M0TR Multi-Purpose 0.060 0.354 0.251 0.142 UNLU0603M0TR-MM Positive 0.060 0.354 0.251 0.142 UNLU0603M0TR-ML Precision 0.060 0.354 0.251 0.142 09 UNLU0904M0TR Multi-Purpose 0.094 0.469 0.361 .189 UNLU0904M0TR-MM Positive Geometry 0.094 0.469 0.361 .189 UNLU0904M0TR-ML Precision 0.094 0.469 0.361 .189 11 UNLU1105M0TR Multi-Purpose .120 .575 .441 .256 UNLU1105M0TR-ML Precision .120 .575 .441 .256 Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC may need to be revised to optimize the tools performance. OPERATING GUIDELINES CHIP- SURFER STYLE TOP•ON STYLE - 1197 - Toll Free Fax Email Houston Bass Tool & Supply, Inc. 800-442-0042 (713) 681-4931
[email protected] (713) 682-1889 www.basstool.com Carbide Grades For 06 & 09 Series Materials Harder Tougher Coolant 06 Series 09 Series ISO Type Examples IN2504 IN2505 IN2510 IN2530 IN2035 IN7035 Vc Cutting speed SFM fz Feed/Tooth (inch) Vc Cutting speed SFM fz Feed/Tooth (inch) P Non-alloy Steel 1018, A36, 1045, A572, 1070 1 2 NO 400 -1000 .010-.060 400-1000 .010-.060 Low-alloy Steel 4140, 4340, P20, 8620, 300M 2 1 3 300-900 400-850 .015-.118 High-alloy Steel H13, A2, D2, M2, T1 2 1 3 300-650 .010-.040 300-600 .010-.100 M "Stainless Steel (Ferritic & Martensitic)" 410, 416, 440 3 2 1 YES 300-650 .010-.030 330-700 .010-.100 Stainless Steel (Austenitic) "303, 304, 316, 15-5, 17-4" 3 2 1 300-550 260-560 .010-.080 K Gray Cast Iron CLS. 20, 30, 45 2 1 NO 400-750 .020-.040 500-1300 .020-.040 Nodular Cast Iron "60-40-18, 100-70-03" 2 1 S High-Temp Alloys Inconel, Hastelloy, Nimonic, Monel 3 2 1 YES 65-150 0.010-.030 65-200 .010-.040 Titanium Alloys 6AL-4V, 5Al-5Mo-5V-3Cr 3 2 1 100-250 100-250 .010-.060 H Hardened Steel >48 A2, 01, D2 1 2 NO 160-350 .010-.025 160-375 .010-.080 *For Series 04 & 11 Please Call
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