“THE KEYSEATER SPECIALISTS” EDM WIRE & CONSUMABLE PRODUCTS PREMIUM BRASS WIRES & HIGH PERFORMANCE ZINC COATED GAMMA PHASE SUMITOMO PREMIUM BRASS EDM WIRE Paraffin-free 65cu: 35zn brass alloy wire widely used as an alternative to OKI Type P Wire and is recommended by Fanuc for use in its WEDM machines. HITACHI HIGH PERFORM BRASS EDM WIRE Hitachi High Perform EDM Wire is made with a unique 60cu: 40zn alloy, due to its higher zinc content, promotes faster cutting. This grade has virtually no paraffin, superior wire surface finish and diameter tolerance due to the use of natural diamond dies in the final drawing steps. ZINC-COATED GAMMA PHASE EDM WIRE “Next” Generation High Performance coated wire. Proprietary Gamma Phase Wires feature an outer layer of zinc diffusion annealed Gamma phase brass (Cu35Zn65) that dramatically increases cutting speeds, flushability, and cooling of the wire. This can lead to up to 20% faster cutting than other coated wires and 50% faster than brass wires. BASS TOOL HAS ACCESS TO ALL LEADING MAJOR BRANDS AND CAN HANDLE ALL EDM CONSUMABLE PRODUCT NEEDS! PLEASE INQUIRE WITH YOUR MACHINE MAKE & MODEL FOR APPLICATION SPECIFIC WIRE AND PARTS. WE HAVE ACCESS TO: EDM WIRES - FILTRATION - RESIN - RESIN REGENERATION - WIRE GUIDES - FLUSH CUPS - POWER FEED CONTACTS - BELTS - BRASS/COPPER TUBING This Morrison Heavy Duty Keyseater is for you if you have to cut keyways into STAINLESS STEEL OR OTHER EXOTIC MATERIALS. Standard equipment includes 2 HP, 3 phase, 60 cycle, 220 or 440 volt, AC motor, start, stop, jog, push button station, magnetic starter with heaters, centering vee and holding clamp bar. Cutter bars and cutters should be ordered to suit customer’s individual needs. PART # FOR 220V MODEL: DCM-220-KYSEATR PART # FOR 440V MODEL: DCM-440-KYSEATR Normally it can be a real problem trying to cut keyways into stainless or other exotic materials. We have eliminated this problem by using a two-speed motor that has a constant two HP in either speed range. By cutting the surface speed of the tool in half, our standard M-2 high speed steel cutters are, with proper lubrication, sufficient to produce a nice keyway without excessive wear on the tool. 1.1/4” MORRISON KEYSEATER 1.1/4” MORRISON KEYSEATER Cuts keyways 1/16” to 1.1/4” Maximum length of cut 9” Length of stroke 3”, 4.1/2”, 6”, 7.1/2“, 9” Strokes per min. Adjustable Number of feeds - 3 .002”, .004”, .006” Largest dia. cutter bar 1.1/4” Distance from 1” cutter to column 16.1/4” Max. distance under standard clamps 14” Distance between clamps 25.1/2” Table size 24” x 27” Table height from floor 36” Floor space required 32” x 36” Single speed motor 2 HP Drive-geared motor 100 RPM Weight 1350 lbs PART # GLO- SPOOL WEIGHT WIRE DIA. SBS20H110 11 .008” SBS20H220 22 SBS20H330 33 SBS20H440 44 SBS25H110 11 .010” SBS25H132 13.2 SBS25H175 17 SBS25H220 22 SBS25H330 33 SBS25H440 44 SBS30H110 11 .012” SBS30H132 13.2 SBS30H175 17.5 SBS30H220 22 SBS30H330 33 SBS30H440 44 PART # GLO- SPOOL WEIGHT WIRE DIA. HB08110-H 11 .008” HB10110-H 11 .010” HB10132-H 13.2 HB10175-H 17.5 HB10220-H 22 HB10350-H 35 HB10440-H 44 HB10550-H 55 HB12110-H 11 .012” HB12132-H 13.2 HB12175-H 17.5 HB12220-H 22 HB12350-H 35 HB12440-H 44 HB12550-H 55 PART # GLO- SPOOL WEIGHT WIRE DIA. MA08110-Z 11 .008” ZA08175-Z 17.5 ZA08350-Z 35 MA10110-Z 11 .010” MA10132-Z 13.2 ZA10175-Z 17.5 MA10220-Z 22 ZA10350-Z 35 MA10440-Z 44 MA12110-Z 11 .012” MA12132-Z 13.2 ZA12175-Z 17.5 MA12220-Z 22 ZA12350-Z 35 MA12440-Z 44 CUTTERS - SMALL BASE H.S.S. -or- CARBIDE TIPPED FOR PART # USE: DCMXXX - SBHSS (for HSS) -or- SBCARB (for Carbide Tipped) XXX = SIZE in 64th EXAMPLE: 1/4” = 016 “DCM016-SBHSS” ALL CUTTERS ARE .0015” OVERSIZED UNLESS OTHERWISE SPECIFIED. 1/16”, 3/32”, 1/8”, 5/32”, 3/16”, 1/4” High-Speed Inserted Cutters 2mm, 3mm, 4mm High-Speed Inserted Cutters 1/2” Cutter Bar for above sizes NOTE: Maximum length of keyway for the 1/2” Cutter Bar is 5.1/2” from table top. 3/16”, 1/4”, 5/16”, 3/8” High-Speed Inserted Cutters 7/16”, 1/2” High-Speed Inserted Cutters 5mm, 6mm, 7mm, 8mm, 9mm High-Speed Inserted Cutters 3/4” or 1” Cutter Bar for above sizes NOTE: Maximum length of keyway for 3/4” Cutter Bar is 6.1/2” and for the 1” Cutter Bar is 9”. CUTTERS - LARGE BASE H.S.S. -or- CARBIDE TIPPED FOR PART # USE: DCMXXX - LBHSS (for HSS) -or- LBCARB (for Carbide Tipped) XXX = SIZE in 64th EXAMPLE: 1/4” = 016 “DCM016-LBHSS” ALL CUTTERS ARE .0015” OVERSIZED UNLESS OTHERWISE SPECIFIED. 3/16”, 1/4”, 5/16”, 3/8” High-Speed Inserted Cutters 7/16”, 1/2”, 9/16”, 5/8” High-Speed Inserted Cutters 11/16”, 3/4”, 13/16”, 7/8”, 15/16”, 1” High-Speed Inserted Cutters 1.1/16”,1.1/8”, 1.3/16”, 1.1/4” High-Speed Inserted Cutters NOTE: Special 1.3/8” & 1.1/2” High-Speed Inserted Cutters are available for modified Morrison keyseaters. 10mm, 11mm, 12mm, 13mm, 14mm, 15mm, 16mm High-Speed Inserted Cutters 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm, 25mm High-Speed Inserted Cutters 26mm, 27mm, 28mm, 29mm, 30mm, 31mm, 32mm High-Speed Inserted Cutters 33mm, 34mm, 35mm, 36mm, 37mm, 38mm, 39mm, 40mm High-Speed Inserted Cutters 1.1/4” Cutter Bar for above sizes Special Cutter Bar for 14” Keyway NOTE: Maximum length of keyway for 1.1/4” Cutter Bar is 9”. - 1822 - Bass Tool & Supply, Inc. Houston Email Fax Toll Free www.basstool.com (713) 682-1889 [email protected] (713) 681-4931 800-442-0042
