EASYLOCK ZERO-POINT PALLET SYSTEM SAVE 90% OF SET UP TIME EXAMPLE: The Easylock zero point clamping system reduces tooling time by up to 90% with repeatability of less than 0.0002" (.005 mm). It can also be offered as a completely automated solution to maximize potential savings. To increase productivity, many manufacturing companies are continuously looking for ways to better utilize their machines. This is particularly important now, with the increase in demand for manufacturing of individual parts and small batches. Zero point clamping systems are particularly well suited for this environment to drastically shortening ineffective idle times of machines and systems. They connect workpieces, vices, pallets or devices with the machine table precisely and within seconds. Since multiple pallets can be equipped outside the machine during the machining time, the machine spindle utilization is extended significantly. This achieves up to 90% in set-up time reduction. The set-up operator has to set up a new job on a vertical machining center. The preparation needed to set-up the job could take as long as 2 hours if you consider all the steps needed to accomplish this: tearing down old set-up, cleaning the table and T-slots, stoning the table to remove nicks and burrs, retrieve new workholding, determine new layout, use a dial indicator, finish the alignment, enter fixture offsets into CNC control, enter the program, clamp the workpiece, bring the tool to proper Z-position and carefully step through cuts. By utilizing the Easylock zero point clamping system, all these wasteful steps are eliminated. This method maintains an established zero point, ensures considerably shorter set-up times for the machine, and is completely automation-ready. PALLET CARRIERS DISTANCE BETWEEN PINS: 200mm CNC POWER VISE 4-PIN PALLET CARRIER DIMENSIONS IN MM Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 350x350x58 1314887 112 pneumatic 350x350x58 1314886 138 hydraulic 350x350x58 1313933 138 pneumatic 350x350x58 1313932 2-PIN PALLET CARRIER Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 200x400x58 1314885 112 pneumatic 200x400x58 1314884 138 hydraulic 200x400x58 1313931 138 pneumatic 200x400x58 1313930 1-PIN PALLET CARRIER Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 200x200x58 1314883 112 pneumatic 200x200x58 1314882 138 hydraulic 200x200x58 1313929 138 pneumatic 200x200x58 1313928 PALLETS 4-PIN PALLET Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 350x350x40 1313943 138 pneumatic 350x350x40 1313938 2-PIN PALLET Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 200x400x40 1313942 138 pneumatic 200x400x40 1313937 1-PIN PALLET CARRIER Diameter Operation Dimensions Part#: 1-ROH- 112 hydraulic 200x200x40 1313941 138 pneumatic 200x200x40 1313936 The EASYLOCK zero point pallet system is suitable for NC compact vices RKE, RKE-LV, RKD-M, RZM, RKZ-M The EASYLOCK zero point pallet system is suitable for DURO-T/ DURO-TA chucks, CAPTIS-M collet chucks For universal use on milling machines and machining centers. Mechanical-hydraulic clamping system with power transmitter ● Horizontal, vertical and laterally clampable with height adjustment .0008" (±0.02 mm) ● Sturdy, maintenance-free spindle ● Additional stepped jaws or special form jaws can be fastened to the surface of the stationary and moving jaw ● Drive spindle is protected against dirt and chips ● Large clamping range ● Short version of moving jaw (made of steel) results in short design length, even for max. clamping width ● With angle drive ● Steel body with stationary clamping jaw, drop forged ● Automatic reclamping in the hydraulic unit by means of built-in disc springs ● All wear parts, especially the jaw guides, are hardened and ground ● Robust flat-trajectory guide of moving jaw ● With normal jaws and hand crank PART# 1-ROH- 154763 154764 154765 JAW WIDTH (A) 113 mm/4.45" 135 mm/5.31" 160 mm/6.30" B1 mm 0 - 175 mm/0 - 6.89" 0 - 225 mm/0 - 8.86" 0 - 310 mm/0 - 12.20" B2 mm 125 - 300 mm/4.92 - 11.81" 138 - 363 mm/5.43 - 14.29" 146 - 454 mm/5.74 - 17.87" B3 mm 199 - 374 mm/7.83 - 14.72" 220 - 445 mm/8.66 - 17.52" 248 - 556 mm/9.76 - 21.89" Dmax 500 mm/19.68" 578 mm/22.76" 702 mm/27.64" E 97.7 mm/3.85" 112.7 mm/4.44" 133.7 mm/5.26" F 390 mm/15.35" 468 mm/18.43" 574 mm/22.60" WEIGHT 22 kg./48.4 lbs. 36 kg./79.2 lbs. 62 kg./136.4 lbs. - 1547 - Toll Free Fax Email Houston Bass Tool & Supply, Inc. 800-442-0042 (713) 681-4931 [email protected] (713) 682-1889 www.basstool.com
