- 1090 - Bass Tool & Supply, Inc. Houston Email Fax Toll Free www.basstool.com (713) 682-1889 [email protected] (713) 681-4931 800-442-0042 COLOR BRUSH SLEEVE REQUIRED FOR BRUSH MAX RPM PART # DIA. LENGTH Pink .591 1.969 XEB-S15M 6,000 XEB-A13-CB15M Red .236 1.181 XEB-S06M 10,000 XEB-A11-CB06M .591 1.969 XEB-S15M 6,000 XEB-A11-CB15M .984 2.953 XEB-S25M 5,000 XEB-A11-CB25M 1.575 2.953 XEB-S40M 3,000 XEB-A11-CB40M 2.362 2.953 XEB-S60M 2,000 XEB-A11-CB60M 3.937 2.953 XEB-S100M 1,000 XEB-A11-CB100M White .236 1.181 XEB-S06M 10,000 XEB-A21-CB06M .591 1.969 XEB-S15M 6,000 XEB-A21-CB15M .984 2.953 XEB-S25M 5,000 XEB-A21-CB25M 1.575 2.953 XEB-S40M 3,000 XEB-A21-CB40M 2.362 2.953 XEB-S60M 2,000 XEB-A21-CB60M 3.937 2.953 XEB-S100M 1,000 XEB-A21-CB100M Blue .236 1.181 XEB-S06M 10,000 XEB-A31-CB06M .591 1.969 XEB-S15M 6,000 XEB-A31-CB15M .984 2.953 XEB-S25M 5,000 XEB-A31-CB25M 1.575 2.953 XEB-S40M 3,000 XEB-A31-CB40M 2.362 2.953 XEB-S60M 2,000 XEB-A31-CB60M 3.937 2.953 XEB-S100M 1,000 XEB-A31-CB100M SELECTING THE GRADE (COLOR CODE) COLOR CHARACTERISTICS USE ON Pink Softest and most flexible. Plastics & aluminum Red Flexible. For burrs with thickness smaller than .0039" and RC<45. Steel, aluminum & plastics White More rigid and aggressive. Longer tool life. Good for interruptions at higher speeds. Steel, cast iron, aluminum & plastics Blue Most aggressive fiber. Steel, cast iron & aluminum BRUSH DIA. .591" MAX RPM BRUSH PROJECTION (P) 1.181" 1.574" 1.771" 1.968" A11-CB15M Red 6000 rpm 1.023" 1.771" 2.165" 2.362" 5000 rpm 0.984" 1.417" 1.574" 1.968" 4000 rpm 0.826" 1.062" 1.062" 1.062" A21-CB15M White 6000 rpm 0.984" 1.417" 1.811" 2.283" 5000 rpm 0.866" 1.062" 1.062" 1.417" 4000 rpm 0.826" 0.866" 0.866" 0.905" BRUSH DIA. .984" MAX RPM BRUSH PROJECTION (P) 1.181" 1.574" 1.771" 1.968" 2.362" 2.755" A11-CB25M Red 5000 rpm 1.574" 2.519" 3.346" 4.173" - - 4000 rpm 1.456" 1.771" 2.874" 3.385" 4.724" - 3000 rpm 1.377" 1.692" 2.204" 2.992" 4.094" 4.724" A21-CB25M White 5000 rpm 1.377" 1.771" 2.755" 2.755" 4.015" - 4000 rpm 1.299" 1.653" 2.244" 2.244" 2.992" 3.661" 3000 rpm 1.259" 1.456" 1.811" 1.811" 2.362" 2.559" BRUSH DIA. 1.575" MAX RPM BRUSH PROJECTION (P) 1.181" 1.574" 1.771" 1.968" 2.362" 2.755" A11-CB40M Red 4000 rpm - - 3.700" 4.330" - - 3000 rpm 1.968" 2.401" 2.874" 3.346" 4.842" - 2000 rpm 1.811" 2.165" 2.283" 2.559" 3.425" 4.330" 1000 rpm 1.771" 1.850" 1.929" 1.968" 2.047" 2.086" A21-CB40M White 4000 rpm - - 2.755" 3.267" - - 3000 rpm 1.850" 2.125" 2.440" 2.716" 3.543" 4.527" 2000 rpm 1.771" 1.929" 2.165" 2.244" 2.559" 2.834" 1000 rpm 1.692" 1.732" 1.732" 1.732" 1.771" 1.811" FOR BORE DIAMETER BRUSH DIAMETER INCH OVERALL LENGTH INCH SHANK MAX RPM PART # DIA LENGTH MM INCH INCH .140-.197 .060 4.724 3 .118 2.756 20,000 XEB-CH-A12-1.5M .197-.315 .118 4.724 3 .118 2.756 12,000 XEB-CH-A12-3M 6.693 4 .158 4.724 12,000 XEB-CH-A12-3L .315-.394 .197 4.724 6 .232 2.756 12,000 XEB-CH-A12-5M 6.693 4.724 XEB-CH-A12-5L .394-.787 .276 4.724 6 .232 2.756 12,000 XEB-CH-A12-7M 6.693 8 .315 4.724 12,000 XEB-CH-A12-7L BALL SHAPE GRIT/ COLOR HEAD SIZE MAX RPM PART # XEB- #800 Blue .118 15,000 CHPB-3B .157 13,000 CHPB-4B .197 12,000 CHPB-5B .236 10,000 CHPB-6B #400 Orange .118 15,000 CHPO-3B .157 13,000 CHPO-4B .197 12,000 CHPO-5B .236 10,000 CHPO-6B #220 Gray .118 15,000 CHPM-3B .157 13,000 CHPM-4B .197 12,000 CHPM-5B .236 10,000 CHPM-6B CYLINDER SHAPE GRIT/ COLOR HEAD SIZE MAX RPM PART # XEB- #800 Blue .118 x .118 15,000 CHPB-3R .157 x .157 13,000 CHPB-4R .197 x .197 12,000 CHPB-5R #400 Orange .118 x .118 15,000 CHPO-3R .157 x .157 13,000 CHPO-4R .197 x .197 12,000 CHPO-5R #220 Gray .118 x .118 15,000 CHPM-3R .157 x .157 13,000 CHPM-4R .197 x .197 12,000 CHPM-5R COLOR BRUSH DIAMETER INCH BRUSH LENGTH INCH SHANK DIAMETER OVERALL LENGTH INCH SHANK LENGTH INCH MAX RPM PART # XEB- MM INCH Red .236 .787 3 .118 2.28 1.102 12,000 A11-EB06M White .236 .787 3 .118 2.28 1.102 12,000 A21-EB06M Pink .118 1.181 3 .118 2.63 1.456 20,000 A13-EB03M SIZE (MM) ORANGE DARK BROWN W h L #400 #220 1 2 100 XEB-70019 XEB-70050 1 4 100 XEB-70005 XEB-70007 1 6 100 XEB-70029 XEB-70031 CERAMIC FIBER DEBURRING SOLUTIONS ● SELF SHARPENING ALUMINA FIBER FILAMENTS Ideal for fine deburring and surface finishing of a wide variety of parts and materials up to 57 Rc. BRUSHES ● THE TIPS ARE THE ACTUAL CUTTING EDGES ● ELIMINATING PERIPHERAL DAMAGE ● SUPERIOR GRINDING PERFORMANCE ● CONSISTENT PERFORMANCE ● Deburring of fine burrs where the base thickness is 1mm (.040”) or less after machine processing and finishing of edges ● Fine deburring of surfaces, edge radii and small diameter bores ● Precision parts such as automotive engine parts that must be deburred while maintaining edge quality without secondary burrs ● Grinding and finishing of flat surfaces and uneven surfaces ● Use on machining centers, custom machines, drilling machines and robots - CROSS-HOLE DEBURRING USING THE ABOVE BRUSHES SLEEVES SHOWN IN TABLE ON THE LEFT (VALUES SHOWING MAX. DIAMETER) CROSS-HOLE DEBURRING BRUSHES FOR MACHINING CENTERS, NC LATHE, HAND GRINDERS & ROBOTS ● Centrifugal force spreads out the rods and efficiently removes fine burrs in cylinders ● Recommended operating parameters 8,000 - 10,000 RPM (12,000 Max) at 12 to 15 inches per minute ● Removal of fine burrs (base thickness is 0.1mm (.0039”) or less) generated around cross-holes ● Flexible shaft allows soft contact with the work piece ● Ball type removes cross hole burrs. Ideal for cross hole that is perpendicular to primary hole ● Cylinder type removes cross hole burns in binde holes & elliptical shaped cross holes Shaft flexes up to 2mm (.0787) SURFACE DEBURRING FOR HAND-HELD TOOLS FLOATING HOLDER (12mm SHANK) PART #: XEB-FH-ST12 ● Polishing of inner wall surfaces of cylinders such as screw holes and removing EDM scale ● Polishing the bottom surface of blind holes ● Can also be used for polishing or scale removal on inner wall surfaces of cylinders ● 1.5mm parameters: minimum 15,000 PRM, recommended 18,000 PRM, maximum 20,000 RPM, feed rate 7 inches per minute ● Not recommended for threaded holes MEISTER FINISH-CERAMIC FIBER STICKS ● Shown below are the most popular sizes and grades - call for Xebec full offering ● Precise polishing of surfaces, curves, ribs, bosses for the mold and die industry ● Efficient at removing EDM scales ● Can be used in narrow areas where common abrasive stones cannot reach or be used because of breakage ● High finishing efficiency can be achieved without clogging even with the most difficult materials ● Use on complex shapes where uniform finishing could not be previously attained FOR OPTIMAL PERFORMANCE, USE WITH ULTRASONIC POLISHER PART #: 9-950-US-25PBS-120V SURFACE DEBURRING & FINISHING BRUSHES APPLICATIONS EASY TO AUTOMATE ● EDM scale removal from molds ● Modifying molds ● Deburring after machining of precision parts ● Surface finishing & polishing ● Removing tool marks after end milling ● Deburring after forming of precision parts CROSS-HOLE DEBURRING - BALL & CYLINDER HEADS FOR MACHINING CENTERS, NC LATHE HAND GRINDERS & ROBOTS ● Used in CNC machining applications for small areas or to follow cutting tool paths to remove tool marks
